Why Waterjet is the Best Method for Cutting Flat Materials The original use of the waterjet, which was invented in the 1950s, was to cut lumber from large trees. From then, it has been improved greatly and has become an effective method for cutting any flat material including stainless steel and aluminum. In order to cut or clean materials, a waterjet uses a high pressure stream of water. Waterjet method cuts through materials which water released from a nozzle at high speeds; this cutter is connected to a high pressure water pump that is the source of the water. To help cut the materials abrasives are added to the water. Using waterjet cutting has many benefits including some of those given below.
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One of the benefits of using waterjets is that it is very powerful. Perhaps you don’t expect it to be that powerful but if you know that it can cut eight inch stainless steel plates, and 10 inches of aluminum plates, they you become a believer.
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Other cutting methods generate high temperatures which is not ideal for cutting materials that are sensitive to it, and so the waterjet cutting is the preferred method. This method of cutting has no heat-affected zone so it minimizes the effect of heat and allows the metal to be cut without altering or damaging its surface. Another benefit of using waterjet cutting is because of its precision in cutting materials. Waterjet cutting can reach an accuracy of 0.13 mm and repeatability of 0.03 mm. Using waterjet method of cutting gives you a burr-free finish aside from its precision cutting especially for steel and aluminum. And this eliminates secondary surface finishing in most cases, which saves you a lot of money. You can also benefit from the speed of waterjet cutting. Projects using waterjet method can benefit from its speed and efficiency. The reason for the speed is because it is easy to set-up, it is a very fast cutting process compared to other methods, and you don’t need to re-cut because of its precision. Waterjet cutting is good for the environment. You cannot find any hazardous waste materials when using waterjet cutting method. You also don’t waste resources when using waterjet cutting since you can cut off large pieces of reusable scrap material which cannot be done with traditional cutting methods. There are lot of environmental advantages when you use waterjet cutting for steel or aluminum. Waterjet uses very little water. The per minute use of water for waterjet cutting is only one half to one gallon of water. The amount depends on the cutting head orifice size. You can also recycle the water that is used using a closed looped system. Since the waste water is clean enough, it can be filtered and disposed of through a drain. The removal of airborne dust particles, smoke, fumes, and contaminants from cutting materials is another benefit of waterjet cutting. This greatly improves the working environment and reduces problems arising from the machine operator’s exposure.The working environment is then improved greatly and the machine operator will have reduced problems from exposure.